Moderate Recalled April 15, 2003 About 56,000 units Updated July 14, 2025

CPSC, Polaris Industries Inc. Announce Recall of Polaris Xpedition 325, Trail Boss 325, and Magnum 325 ATVs

Burn

The hazard

The ATVs may have loose or leaking oil cooler line clamps, that can release hot pressurized oil. This may lead to thermal burns, to engine failure due to oil pressure loss and, in rare circumstances, could cause a vehicle fire.

Incidents reported: Polaris Industries Inc. has received 1,290 warranty claims or service calls pertaining to the loose or leaking oil cooler line clamps. There have been 20 minor injuries associated with oil line failures; these injuries have been first or second degree burns, bruises and skin rashes resulting from the leaking oil.

What to do now

If consumers have not had this work already performed, they should stop using these vehicles immediately and contact their local Polaris dealer to schedule an appointment for a free repair.

Contact: For more information, contact Polaris at (800)-POLARIS or visit their website at www.polaris.com

About this recall

These products are 4-wheeled vehicles intended for use in off-road areas.

Product photos

Recalled MY 2000 Magnum 325 ATV 4x4
Recalled MY 2000 Magnum 325 ATV 4x4
Recalled MY 2000 Magnum 325 ATV 4x4
Recalled MY 2000 Magnum 325 ATV 4x4
Recalled MY 2000 Trailboss 325 ATV
Recalled MY 2000 Trailboss 325 ATV
Recalled MY 2000 Xpedition 325 ATV
Recalled MY 2000 Xpedition 325 ATV
Recalled MY 2001 Magnum 325 4x4 ATV
Recalled MY 2001 Magnum 325 4x4 ATV
Recalled MY 2001 Magnum 325 4x4 ATV
Recalled MY 2001 Magnum 325 4x4 ATV

Photos: U.S. CPSC